What Is the Purpose of Mercerizing Denim

Mercerized denim, as a new type of denim fabric, has been more and more favored by consumers since it was mercerized in the market in 2004. According to statistics, more than 80% of denim fabric manufacturers have produced or touched denim fabrics. However, due to professional constraints, equipment constraints, market competition and other reasons, there are great differences in denim mercerization processing technology among denim manufacturers, Moreover, there are great differences in the comments on the mercerization effect, so there are great differences in the mercerized denim fabrics produced by various enterprises.

What Is the Purpose of Mercerizing Denim 1

Different from the traditional fabric mercerization, the intention of denim mercerization is mainly to obtain excellent dimensional stability, gloss and texture clarity after washing. It is also known as flatness in foreign countries. Because the intention of denim mercerizing is not for dyeing, denim manufacturers do not use the traditional "barium value" method to comment on the mercerizing effect of denim. Now they only comment on the mercerizing effect through visual inspection and hand touch. Denim manufacturers think that the denim with good mercerizing effect is smoother, clearer texture and better luster after washing, and the hand feel of the mercerized denim is tight, Smooth and bony.

Mercerizing is undoubtedly the most critical process in the mercerizing process of denim, which directly affects the mercerizing effect of denim. Because most denim are heavy fabrics and the grade of cotton is low, the penetration of mercerizing lye to denim is poor. Therefore, compared with white fabrics, conventional colored fabrics and other lightweight fabrics, The caustic soda solution in the mercerization process has poor penetration into the fabric, which is also the main reason for the poor mercerization of denim compared with other fabrics. Therefore, improving the penetration of alkali solution in the fabric in the mercerization process can become the most key link to improve the mercerization of denim. In addition to strengthening desizing mentioned earlier, Another important way to improve the penetration effect of alkali liquor on fabric is to adjust the alkali liquor penetration ability by adjusting the caustic soda concentration, increasing the cleaning agent and rolling pressure.

The whole mercerizing process of denim is carried out in flat width. After mercerizing, there is a large warp potential shrinkage. The tension in the whole cleaning process is large. Because there is no skewing equipment, the internal stress of weft skew in the fabric cannot be removed, and the weft skew changes greatly before and after washing. Therefore, it is necessary to carry out skewing and pre shrinking cleaning. The cleaning process is the same as that of denim.

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