Mercerized denim, as a new denim fabric, has been more and more favored by customers since mercerization appeared in the market in 2004. According to statistics, more than 80% of denim fabric manufacturers have produced or touched denim fabrics. However, due to professional constraints, equipment constraints, market competition and other reasons, there are great differences in the mercerization process of denim among various enterprises, Moreover, there are great differences in the comments on the mercerization effect, so there are great differences in the mercerized denim fabrics produced by various enterprises.
Different from the traditional fabric mercerization, the main purpose of denim mercerization is to obtain excellent scale stability, gloss and texture clarity after washing. It is also known as flatness in foreign countries. Because the intention of denim mercerization is not for dyeing, so we don't choose the traditional "barium value" method to comment on the mercerization effect of denim. Now we just comment on the mercerization effect through visual inspection and hand touch. We think that the denim with good mercerization effect is smoother, clearer texture and better luster after washing. The hand feeling of the mercerized denim is tight, smooth and bony.
Mercerizing is undoubtedly the key process in the mercerizing process of denim, which directly affects the mercerizing effect of denim. Because most denim are heavy fabrics and the grade of cotton is low, the penetration of mercerizing lye to denim is poor. Therefore, compared with light and thin fabrics such as white fabrics and conventional colored fabrics, The caustic soda solution in the mercerization process has poor penetration into the fabric, which is also the primary reason for the poor mercerization of denim compared with other fabrics. Therefore, improving the penetration of alkali solution in the fabric in the mercerization process can become the key link to improve the mercerization of denim. In addition to strengthening Desizing mentioned above, Another important way to improve the penetration effect of alkali liquor on fabric is to adjust the alkali liquor penetration ability by adjusting the caustic soda concentration, increasing the cleaning agent and rolling pressure.
The whole mercerizing process of denim is carried out in flat width. After mercerizing, there is a large warp potential shrinkage. The tension in the whole cleaning process is large. Because there is no pulling device, the internal stress of weft skew in the fabric cannot be removed, and the weft skew changes greatly before and after washing. Therefore, it is necessary to carry out pulling and pre shrinking cleaning. The cleaning process is the same as that of denim.The main purpose of denim mercerization is to obtain excellent flatness, texture clarity and luster of washed cloth. Desizing before mercerizing is beneficial to the penetration of caustic soda into cotton fiber and improve the mercerization of denim. The mercerizing treatment of denim needs mercerizing finishing agent to enhance the penetration of caustic soda into cotton fiber and improve the mercerizing effect of denim.
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